1060546

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SICK 1060546 IME12-04BPPZC0K is a compact inductive proximity sensor designed for reliable non-contact detection of metal targets in automated machinery and industrial equipment. Built in a short-body M12 x 1 threaded housing, it offers a 4 mm sensing range with flush mounting, making it a practical choice where installation space is limited but dependable switching performance is essential.

This sensor features a PNP complementary output in a DC 4-wire configuration and connects via a 4-pin M12 male connector for straightforward integration into existing systems. With a switching frequency of up to 2,000 Hz, an IP67 enclosure rating, and a durable nickel-plated brass housing with a PA 66 sensing face, it is well suited to demanding production environments. Operating on 10 to 30 V DC and covering an ambient temperature range of -25 °C to +75 °C, the IME12-04BPPZC0K provides consistent performance across a wide variety of industrial sensing applications.

What does this inductive proximity sensor do?

This device is designed to detect metal objects without physical contact. It is suited to industrial automation tasks where reliable position or presence detection is needed in a compact M12 threaded format.

What is the sensing distance?

The nominal sensing range is 4 mm, with a safe sensing range of 3.24 mm. Actual detection performance can vary depending on the target material.

Is this sensor suitable for flush mounting?

Yes. This model is intended for flush mounting, which allows it to be installed level with surrounding metal while maintaining its specified sensing characteristics.

What output type does it use?

It uses a PNP complementary output in a DC 4-wire configuration. This means it provides both normally open and normally closed switching signals.

How is the sensor wired?

The unit uses a 4-pin M12 male connector. The pin assignment is: pin 1 brown = L+, pin 3 blue = M, pin 4 black = normally open output, and pin 2 white = normally closed output.

What supply voltage is required?

The sensor operates on 10 V DC to 30 V DC, making it suitable for a wide range of common industrial control voltages.

What are the physical dimensions?

This is a short-body M12 sensor with a housing length of 46 mm, a thread length of 29 mm, and a diameter of 12 mm.

What is the maximum switching frequency?

The switching frequency is 2,000 Hz, so it can respond quickly in fast-moving automation applications.

What protection rating does the sensor have?

It is rated to IP67, which means the housing is designed to resist dust ingress and temporary immersion in water under defined conditions.

What materials are used in the construction?

The housing is made from nickel-plated brass, while the sensing face is made from PA66 plastic. This gives the sensor a durable industrial construction.

What current and power characteristics should I expect?

The continuous output current is up to 200 mA, the no-load current is up to 10 mA, and the voltage drop is up to 2 V at maximum load.

What operating temperature range is supported?

The sensor is specified for ambient operating temperatures from -25 °C to +75 °C, allowing it to be used across a broad range of industrial environments.

Does the sensor include any mounting hardware?

Yes. The unit is supplied with two nickel-plated brass mounting nuts. For customers referencing the full item, this applies to part 1060546.

How does target material affect sensing performance?

Like other inductive sensors, detection distance depends on the metal being sensed. Reference reduction factors are approximately 1 for St37 steel, 0.8 for stainless steel, 0.45 for aluminium, and 0.4 for copper or brass.

  • Detecting the presence of metal machine parts on automated production lines
  • Confirming the position of metal components in assembly and handling equipment
  • Monitoring end-of-travel positions on pneumatic and mechanical actuators
  • Providing non-contact metal object sensing in packaging and conveying systems
  • Verifying the arrival of workpieces at indexing tables and transfer stations
  • Counting metal items as they pass through manufacturing processes
  • Supporting position feedback for slides, stops and clamping mechanisms
  • Sensing metal carriers, pallets and fixtures in material handling applications
  • Detecting metal parts in compact installations where an M12 threaded body is preferred
  • Integrating into OEM machinery for reliable short-range object detection
  • Monitoring moving metal elements in bottling, food processing and washdown-area equipment
  • Checking the presence of tooling, brackets and machine elements in industrial automation systems

This content has been produced using multiple sources. EU Automation takes no responsibility for the accuracy of this information. Always consult the original equipment manufacturer for the most up to date instructions and information.

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