045019

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Pepperl + Fuchs 045019 is a 9401 series spring steel coupling designed for backlash-free rotary power transmission between two 12 mm shafts. Its rugged construction combines a nickel-plated spring steel element with die-cast zinc end pieces, helping to deliver dependable performance in applications where smooth motion transfer and mechanical flexibility are important.

This coupling is well suited to assemblies that require vibration isolation and compensation for shaft misalignment. It offers low torsional spring stiffness, small reset forces, and no movable parts, making it a practical choice for demanding industrial use. The unit supports radial offset up to ±1.5 mm, axial offset up to ±1 mm, and angular misalignment up to ±5°, with a maximum torque of 1.5 Nm and operating temperatures from -30 to 120 °C.
Specification Description
Manufacturer Pepperl + Fuchs
Part number 045019
Model designation 9401 12*12
Product type Spring steel coupling
Coupling style Backlash-free coupling for rotational power transmission
Key features Designed for vibration isolation, misalignment compensation, low torsional spring stiffness, and low restoring forces
Construction Rugged design with no movable parts
Shaft diameter d1 = 12 mm, d2 = 12 mm
Spring material Nickel-plated spring steel
End piece material Die-cast zinc
Operating temperature -30 to 120 °C
Maximum rotational speed 3000 rpm
Maximum torque 1.5 Nm
Tightening torque, fastening screws 1.2 Nm
Mounting clamp screws M5 x 6, DIN 916
Tightening torque of clamping screws Maximum 3 Nm
Radial offset Maximum ±1.5 mm
Axial offset Maximum ±1 mm
Angular misalignment Maximum ±5°
Torsion angle at 0.75 Nm 40° clockwise, 60° counterclockwise
Moment of inertia 95 × 10^-7 kg·m²
Mass 100 g
Typical application Suitable for compact shaft-to-shaft connection where backlash-free transmission and tolerance to misalignment are required

What type of component is this?

This is a spring steel shaft coupling designed for backlash-free rotary transmission between two shafts. It is built to connect matching shaft ends while also helping accommodate typical alignment variation in mechanical assemblies.

What applications is this coupling suited for?

It is well suited to motion and drive arrangements where smooth torque transfer, low reset forces, and vibration isolation are important. Typical uses can include encoder connections, light-duty drive trains, positioning assemblies, and other rotating equipment that benefits from flexible shaft coupling behavior.

What shaft sizes does it accept?

This version is configured for 12 mm to 12 mm shaft connection, with d1 = 12 mm and d2 = 12 mm. That makes it suitable for joining two shafts of the same diameter.

How much torque can it transmit?

The maximum rated torque is 1.5 Nm. For applications that require continuous operation near the upper end of the torque range, it is good practice to confirm that the full mechanical setup stays within the coupling's alignment and speed limits.

What is the maximum rotational speed?

The coupling is rated for speeds up to 3000 rpm. Actual achievable speed in service can depend on shaft quality, alignment, mounting accuracy, and the overall machine design.

How much misalignment can it compensate for?

It can compensate for radial offset up to ±1.5 mm, axial offset up to ±1 mm, and angular error up to ±5°. These values make it a practical option where some shaft misalignment needs to be absorbed without introducing movable joint parts.

Does this coupling help reduce vibration?

Yes. The design is described as highly vibration-isolating, which can help reduce the transfer of vibration between connected shafts. It also offers relatively low torsional spring stiffness, which can be useful in applications where a more flexible coupling characteristic is preferred.

What are the main materials used in the construction?

The spring element is made from nickel-plated spring steel, while the end pieces are die-cast zinc. This combination gives the unit a rugged mechanical construction with a compact form.

What operating temperature range is it designed for?

The specified operating temperature range is -30 to 120 °C (-22 to 248 °F). This allows the coupling to be considered for both low-temperature and elevated-temperature industrial environments, provided the rest of the assembly is also suitable.

What are the key physical dimensions and weight?

The coupling has an outside diameter of 26 mm, an overall length of 50 mm, and a mass of approximately 100 g. These compact dimensions can make Pepperl + Fuchs 045019 a good fit where installation space is limited.

What mounting screws and tightening torques are specified?

The mounting clamp screws are M5 x 6 to DIN 916. The tightening torque for the fastening screws is specified as 1.2 Nm, while the maximum tightening torque of the clamping screws is 3 Nm.

What does backlash-free transmission mean in practical terms?

Backlash-free transmission means the coupling is intended to pass rotational movement without the free play that can appear in some mechanical connections. In practical use, this can help maintain more consistent rotational response in equipment where positional accuracy or smooth motion transfer matters.

  • Connecting two 12 mm shafts in rotary encoder, resolver, and feedback assemblies where accurate motion transfer is required
  • Compensating for minor shaft misalignment between a motor and a sensing device to help maintain smooth operation
  • Isolating vibration in drive systems to reduce the transfer of mechanical disturbance to connected components
  • Providing backlash-free torque transmission in positioning, indexing, and speed-monitoring applications
  • Linking drive and measurement shafts in compact automation equipment where space is limited and robust construction is preferred
  • Accommodating small axial, radial, and angular offsets in machine builds without adding complex moving elements
  • Supporting motion transmission in packaging, conveying, and light material-handling equipment that uses rotary feedback devices
  • Serving as a flexible mechanical connection in test rigs, inspection systems, and bench-top automation assemblies
  • Helping protect connected shafts and mounted devices from stresses caused by installation tolerances and alignment variation
  • Using in industrial machinery where a spring steel coupling is needed for dependable rotary transfer with vibration-damping characteristics

This content has been produced using multiple sources. EU Automation takes no responsibility for the accuracy of this information. Always consult the original equipment manufacturer for the most up to date instructions and information.

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