218095

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Pepperl+Fuchs 218095, model ML7-54-G-4541, is a compact retroreflective photoelectric sensor designed for reliable object detection in industrial automation applications. Its visible red LED, polarisation filter and adjustable contrast detection enable it to identify transparent materials such as PET and glass containers, as well as coloured glass and opaque objects. A five-position Teach-In switch simplifies configuration, while automatic compensation for contamination helps maintain consistent detection performance.

Operating from a 10–30 V DC supply, the sensor provides two complementary push-pull outputs, a switching frequency of 1 kHz and a response time of 500 µs. It offers an effective detection range of up to 3.5 m in Teach-In mode or 5.7 m in standard mode, with a threshold range of 7.6 m. The glass-fibre-reinforced polycarbonate housing measures just 11 x 31 x 23 mm and is rated IP67/IP69K for demanding environments. Connection is provided through a 3 m fixed cable with a six-pin AMP connector.
Specification Description
Manufacturer Pepperl+Fuchs
Part Number 218095
Model ML7-54-G-4541
Product Type Retroreflective photoelectric sensor
Application Detection of transparent, coloured and opaque objects in standard industrial applications
Sensor Design Miniature housing with front-facing optics
Detection Method Polarised retroreflective sensing
Effective Detection Range 0 to 3.5 m in TEACH mode; 0 to 5.7 m in switch position N
Threshold Detection Range Up to 7.6 m
Reference Reflector H85-2
Light Source LED
Light Type Modulated visible red light
Wavelength 660 nm
Polarisation Filter Yes
Maximum Angle Deviation ±1°
Light Spot Diameter Approximately 40 mm at a distance of 1 m
Beam Divergence 1.7°
Ambient Light Immunity Up to 40,000 lux
Contrast Detection Levels 10% for clear water-filled PET bottles; 18% for clear glass bottles; 40% for coloured glass or opaque materials
Adjustment Five-position TEACH-IN switch for selecting contrast detection levels
Operating Indicator Green LED for power, undervoltage and short-circuit status
Function Indicator Yellow LED for switching state, stability monitoring and TEACH-IN status
Operating Voltage 10 to 30 V DC
Maximum Ripple 10%
No-Load Supply Current Less than 20 mA at 24 V DC
Switching Type Light-on
Signal Outputs Two complementary push-pull outputs with short-circuit and reverse-polarity protection
Maximum Switching Voltage 30 V DC
Maximum Switching Current 100 mA
Switching Frequency 1 kHz
Response Time 500 µs
Connection 3 m fixed cable with M16 coupling nut and six-pin AMP 926476-3 connector
Housing Width 11 mm
Housing Height 31 mm
Housing Depth 23 mm
Housing Material Glass-fibre-reinforced polycarbonate
Optical Face Material PMMA
Ingress Protection IP67 and IP69K
Operating Temperature -20 to 60 °C
Storage Temperature -40 to 75 °C
Mass 50 g
Product Standard EN 60947-5-2
Approvals cULus and ECOLAB certified

What type of sensor is this component?

It is a miniature retroreflective photoelectric sensor designed for standard object-detection applications, including the detection of transparent containers and materials.

Can this sensor detect transparent objects?

Yes. The sensor offers selectable contrast levels for detecting clear and translucent objects, including water-filled PET bottles, clear glass bottles and coloured glass.

What is the maximum detection range?

The effective detection range is up to 3.5 metres in Teach-In mode and up to 5.7 metres in the normal switch position. The specified threshold detection range is 7.6 metres when used with the reference reflector.

What type of light source does the sensor use?

It uses a modulated visible red LED with a wavelength of 660 nm. A polarisation filter helps the sensor distinguish reflected light reliably.

How are the contrast detection levels configured?

A five-position Teach-In switch is used to select and configure the contrast level. The available preset levels are 10%, 18% and 40%, allowing the sensor to be adapted to different transparent, coloured and opaque materials.

What applications suit each contrast setting?

The 10% setting is intended for clear, water-filled PET bottles, the 18% setting suits clear glass bottles, and the 40% setting is suitable for coloured glass or opaque objects.

What supply voltage does the sensor require?

The sensor operates from a 10 to 30 V DC supply. Its no-load current consumption is below 20 mA at 24 V DC.

What output configuration is provided?

The unit has two complementary push-pull outputs with light-on switching. The outputs are protected against short circuits and reverse polarity.

What are the output current and switching speed?

The maximum switching current is 100 mA, with a maximum switching voltage of 30 V DC. The sensor has a switching frequency of 1 kHz and a response time of 500 microseconds.

What do the indicator LEDs show?

The green LED indicates operating status, undervoltage and short-circuit conditions. The yellow LED indicates the switching state, signal stability and Teach-In status.

How does the sensor indicate whether Teach-In was successful?

Slow alternating flashing of the green and yellow LEDs indicates a successful Teach-In process. Rapid alternating flashing indicates that the process was unsuccessful, commonly because the received signal was insufficient or alignment with the reflector was incorrect.

What connection is fitted to the sensor?

Pepperl + Fuchs 218095 has a 3-metre fixed cable with an M16 cable gland and a six-pin AMP 926476-3 connector.

What are the sensor's physical dimensions?

The housing measures approximately 11 mm wide, 31 mm high and 23 mm deep. The unit weighs approximately 50 g, making it suitable for installations with limited space.

What environmental protection ratings does it have?

The housing is rated to IP67 and IP69K, providing strong protection against dust, water ingress and high-pressure washdown environments.

What temperature range can the sensor operate within?

The specified ambient operating range is -20°C to 60°C. The storage temperature range is -40°C to 75°C.

What materials are used in its construction?

The housing is made from glass-fibre-reinforced polycarbonate, while the optical face is manufactured from PMMA.

Which reflector is used as the reference target?

The specified reference target is the H85-2 reflector. Actual sensing distance and signal stability can vary with reflector type, alignment and the optical characteristics of the target.

Is a mounting accessory specified for this sensor?

Yes. The OMH-ML7-01 mounting aid is specified for ML7 and ML8 series sensors and can be used to position the sensor securely.

Which product standard does the sensor conform to?

The sensor conforms to EN 60947-5-2, the standard covering control-circuit devices and proximity switching equipment.

  • Detecting transparent PET bottles on filling and packaging lines
  • Identifying clear glass containers during bottling processes
  • Sensing coloured glass and opaque products on conveyors
  • Monitoring the presence or absence of items using a reflector
  • Counting containers and components in high-speed production
  • Positioning products before labelling, filling or capping operations
  • Triggering sorting, inspection and handling equipment
  • Detecting objects in compact machinery with limited installation space
  • Monitoring material flow in food and beverage production environments
  • Supporting automated packaging and general factory applications

This content has been produced using multiple sources. EU Automation takes no responsibility for the accuracy of this information. Always consult the original equipment manufacturer for the most up to date instructions and information.

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