942-M88

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Honeywell 942-M88 is a 30 mm diameter ultrasonic sensor head from the MICRO SWITCH 942 Series, designed for accurate non-contact distance and presence detection in industrial automation applications. Built with a robust stainless-steel sensing head and sealed to IP65, it is suited to harsher environments where reliable operation is required.

As part of the 942 two-piece system, the 942-M88 sensor head is used with a compatible 942 Series amplifier to provide precision switching as well as analogue and digital measurement capabilities depending on the amplifier model. Typical performance for this series includes a measuring range of approximately 150 to 1500 mm with selectable beam characteristics (wider or narrower beam sensitivity options), making it appropriate for tasks such as level monitoring, object detection and position control where contactless sensing is preferred.
Specification Description
Manufacturer Honeywell
Part Number 942-M88
Alternative Part Number 942m88
Product Type Ultrasonic sensor head (for a two-piece sensing system)
Series / Platform 942 Series ultrasonic sensors
Sensor Housing Diameter 30 mm cylindrical sensor head
Sensor Head Material Stainless steel
Intended Use Non-contact distance/proximity detection when paired with a compatible 942 Series amplifier module
Typical Sensing Range (system-dependent) 150 mm to 1500 mm (with suitable 942 Series amplifier and standard target)
Minimum Sensing Distance (system-dependent) 150 mm
Maximum Sensing Distance (system-dependent) 1500 mm
Beam Angle (system-dependent) 10° or 5° (selectable via system sensitivity settings)
Repeatability (system-dependent) ±1 mm or 0.2% of reading (with suitable amplifier)
Operating Temperature (Sensor Head) 0 to 70 °C
Sealing / Protection (Sensor Head) IP65
Supply (system-dependent) 19–30 VDC supplied via the associated amplifier/supply wiring
System Wiring Interface Sensor head connects to amplifier terminals for power and signal lines (two-piece architecture)
Mounting Style 30 mm body; typically clamp-mounted to a flat surface (mounting hardware depends on installation)
Website Product Description The Honeywell 942-M88 is a 30 mm stainless steel ultrasonic sensor head designed for accurate, non-contact detection in industrial automation. Used as part of a two-piece 942 Series setup, it provides reliable distance sensing (application-dependent) and a sealed IP65 construction suited to demanding environments, with system configuration handled by the matching amplifier.

What is this ultrasonic sensor used for?

It is used for non-contact distance and presence detection by emitting ultrasonic pulses and measuring the echo return time. Typical uses include monitoring fill levels, detecting objects on conveyors, and checking position where optical sensors may struggle with dust, colour, or surface finish.

Is this a complete sensor or part of a two-piece system?

It is a sensor head intended to be used with a separate amplifier/controller from the same 942 Series system. The amplifier provides the selectable switching, analogue, and multiplexed digital outputs; the sensor head performs the ultrasonic transmit/receive function.

What sensing range can I expect in normal use?

For the 942 Series configuration associated with this sensor head, the typical usable range is approximately 150 mm to 1500 mm (about 5.9 in to 59.1 in), depending on target size, angle, and surface characteristics.

Does it work with different target materials?

Yes. Ultrasonic sensing can detect a wide variety of materials (including many metals, plastics, wood, and liquids). Performance depends on how well the surface reflects sound back to the sensor; soft, angled, or highly irregular surfaces may reduce effective range.

What beam angle does it use, and why does that matter?

The 942 Series is typically specified with approximately a 10° beam, with an option to narrow the effective beam to around 5° by reducing sensitivity (set at the amplifier). A wider beam can help with detection robustness, while a narrower beam can reduce unwanted echoes from nearby structures.

What supply voltage does the system require?

The associated 942 Series system is designed for a 19–30 VDC supply (provided to the amplifier, which then interfaces to the sensor head). Always confirm the exact supply and wiring at the amplifier terminals used in your installation.

What output types are available from the system?

With the matching 942 Series amplifier, you can typically obtain two PNP switching outputs plus analogue outputs (0–10 V and 4–20 mA) and multiplexed digital outputs (BCD/hexadecimal). The sensor head itself does not directly provide these output formats; they are generated by the amplifier.

How are switching points or distance scaling set?

In the 942 Series system, setpoints and analogue range/slope are typically configured at the amplifier using built-in switches. This allows you to define trip points for switching outputs and adjust the analogue output behaviour to suit your measurement range.

Can multiple ultrasonic sensors be used close together without interference?

Yes, when used with the correct 942 Series amplifier features. The system supports a hold/synchronisation approach to reduce mutual interference by coordinating when each sensor transmits and listens for echoes.

What environmental sealing can I expect?

In the typical 942 Series arrangement, the sensor head is sealed to IP65, while the amplifier enclosure is typically IP54. This makes the sensor head suitable for industrial environments where splashing water and dust are present, provided installation practices maintain the seal integrity.

What operating temperatures are typical for this sensor head and system?

For the 942 Series system associated with this sensor head, the sensor head is typically rated for operation from 0 to 70 °C, while the amplifier is typically rated from 0 to 50 °C. Storage temperatures are typically wider than operating temperatures.

Are there known replacement options if this sensor head is being updated?

Yes. In the 942 Series cross-reference, the 942-M88 sensor head is commonly replaced by 942-M96. If you are matching an existing installation, confirm mechanical fit, connector style, and compatibility with the amplifier in use.

  • Non-contact distance measurement to monitor product position on conveyors and transfer lines
  • Presence/absence detection of items where optical sensors struggle with dust, mist or colour variation
  • Level monitoring of liquids or bulk solids in small tanks, hoppers and bins (within the sensor’s operating range)
  • Height checking and dimensional verification of cartons, trays and assembled parts in packaging and inspection stations
  • Overfill/underfill detection on filling lines by measuring the surface level inside containers
  • Reliable detection of transparent, reflective or very dark objects that can be challenging for photoelectric sensing
  • Spacing and gap control between products for indexing, counting and batching applications
  • Edge and position sensing of moving materials (e.g., sheets, panels or moulded parts) during handling and assembly
  • Jam and build-up detection at chutes, feeders and accumulation zones to prevent line stoppages
  • General-purpose proximity sensing for machine automation where contactless measurement is preferred

This content has been produced using multiple sources. EU Automation takes no responsibility for the accuracy of this information. Always consult the original equipment manufacturer for the most up to date instructions and information.

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