3TK2828-1AJ20

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Siemens 3TK2828-1AJ20 is a SIRIUS safety relay designed for the monitoring of guard doors, position switches and step mats in industrial control panels. Powered by a 115 V AC control supply, this compact 45 mm unit combines dependable relay logic with straightforward integration, making it well suited to machinery applications that require monitored switching with both immediate and time-delayed outputs.

This version provides 2 instantaneous NO contacts, 2 delayed NO contacts with an adjustable delay range of 0.5 to 30 seconds, and 1 NC signalling contact for status indication. It supports single-channel or two-channel input wiring, includes autostart functionality, and features a feedback input for external contactor monitoring. Screw terminals allow secure panel wiring, while snap-on or screw mounting options give flexibility during installation.

With an IP20 housing, finger-safe terminal design and a robust operating temperature range, the 3TK2828-1AJ20 is built for demanding industrial environments. Its compact format, clear functional layout and mixed output arrangement make it a practical choice where controlled stop behaviour and dependable relay switching are required.
Specification Description
Part Number 3TK2828-1AJ20
Alternative Part Number 3TK28281AJ20
Manufacturer Siemens
Product Range SIRIUS
Product Type Safety relay
Device Configuration Basic device with relay enabling circuits
Rated Control Supply Voltage 115 V AC
Supply Frequency 50/60 Hz
Supply Voltage Operating Range 0.85 to 1.1 of rated voltage
Start Function Automatic start
Sensor Input Configuration 1 input, suitable for single-channel and two-channel wiring
Cross-Circuit Monitoring Yes
Feedback Input Yes
Start Input Yes
Instantaneous Safety Outputs 2 NO contacts
Delayed Safety Outputs 2 NO contacts
Signalling Output 1 NC contact
Adjustable Delay Time 0.5 to 30 s
Stop Category 0 + 1
Performance Level PL e
Performance Level for Delayed Output PL d
SIL Rating SIL 3
SIL Rating for Delayed Output SIL 2
Category 4
Safety Device Type Type A
PFHD 0.27 x 10^-8 1/h
PFDavg 0.24 x 10^-5 1/y
Proof Test Interval / Service Life (T1) 20 years
Maximum Switching Frequency 1,000 operations per hour
Switching Capacity, Instantaneous NO Contacts 5 A at AC-15 230 V; 5 A at DC-13 24 V
Switching Capacity, Delayed NO Contacts 3 A at AC-15 230 V; 2 A at DC-13 24 V
Thermal Current 5 A maximum
Required Fuse Protection gL/gG 6 A or quick-blow 10 A
Electrical Life Typical 100,000 operating cycles
Mechanical Life Typical 10,000,000 operating cycles
Maximum Cable Resistance 30 Ω
Maximum Cable Length 1,000 m with Cu 1.5 mm² and 150 nF/km
Response Time with Automatic Start Maximum 80 ms
Delay on Power Loss Maximum 100 ms
Recovery Time after Power Loss Typical 1 s
Minimum Sensor Input Pulse Duration 25 ms
Minimum ON Pushbutton Pulse Duration 0.025 s
Mounting Position Any
Mounting Type Screw mounting and snap-on mounting
Terminal Type Screw terminals
Width 44.8 mm
Height 138.5 mm
Depth 120 mm
Housing Protection Rating IP20
Terminal Protection Rating IP20
Protection Against Electric Shock Finger-safe
Rated Insulation Voltage 300 V
Rated Impulse Withstand Voltage 4,000 V
Operating Temperature -25 to +60 °C
Storage Temperature -40 to +80 °C
Relative Humidity in Operation 10 to 95%
Maximum Installation Altitude 2,000 m above sea level
Vibration Resistance 5 to 500 Hz, 0.075 mm
Shock Resistance 8 g / 10 ms
EMC Environment Suitable for Class A environments
Typical Applications Suitable for protective door monitoring, step mat monitoring, position switch monitoring and monitoring of floating sensors
Approvals and Standards TÜV, UL, BG BIA, CSA, EN 60204-1, EN ISO 12100, EN 954-1, IEC 61508

What does this relay do?

This unit is a SIRIUS safety relay designed to monitor protective devices such as guard doors, position switches and step mats. It provides relay enabling circuits with both instantaneous and delayed outputs, making it suitable for applications where controlled stopping behaviour is required.

What supply voltage does it require?

It is designed for a 115 V AC control supply at 50/60 Hz. The operating range factor is 0.85 to 1.1 of the rated coil voltage.

How many output contacts are available?

The relay provides 2 instantaneous safety-related NO contacts, 2 delayed safety-related NO contacts, and 1 instantaneous NC contact for signalling.

Does it have an adjustable delay function?

Yes. The delayed enabling circuit can be adjusted from 0.5 to 30 seconds after the safety circuits are opened, which is useful where a timed stop is needed.

Is automatic start available?

Yes. This version is configured for automatic start. The typical make time on AC supply is up to 80 ms.

What applications is it suited to?

According to the datasheet, it is suited to protective door monitoring, step mat monitoring, position switch monitoring and the monitoring of floating sensors. Siemens 3TK2828-1AJ20 is also suitable for use with safety switches and safety-related circuits.

Can it be used for emergency stop monitoring?

No. This version is not intended for emergency stop circuit monitoring. It is more specifically aimed at guard door and related switching applications.

What are the mounting options?

The relay can be mounted in any position and supports both screw mounting and snap-on mounting, which helps when fitting it into a control panel layout.

What type of terminals does it use?

It uses screw terminals. The connectable conductor sizes include solid conductors from 0.5 to 4.0 mm² for single conductors, and finely stranded conductors with end treatment from 0.5 to 2.5 mm².

What are the physical dimensions?

The unit is approximately 44.8 mm wide, 138.5 mm high and 120 mm deep.

What enclosure protection does it offer?

The housing and terminals are rated IP20. The design is finger-safe for protection against electrical shock during normal panel installation.

What operating conditions is it designed for?

It is rated for operation from -25 °C to +60 °C, with storage from -40 °C to +80 °C. It can be used at altitudes up to 2,000 m and in relative humidity from 10% to 95% during operation.

What switching performance should be expected?

The relay supports up to 1,000 operating cycles per hour. Typical electrical life is 100,000 switching cycles, while typical mechanical life is 10,000,000 cycles.

What protection should be used for the output contacts?

For short-circuit protection of the NO relay outputs, the datasheet specifies a gL/gG 6 A fuse or a quick-acting 10 A fuse.

What functional ratings does it achieve?

The unit is rated up to SIL 3 according to IEC 61508, with the delayed release circuit rated up to SIL 2. It also reaches PL e for the non-delayed circuit and PL d for the delayed circuit, with Category 4 according to ISO 13849-1.

  • Monitoring guard doors on industrial machinery to confirm access points are closed before operation can continue
  • Interfacing with position switches used on machine guards, gates and movable covers
  • Controlling circuits that require both instant and delayed switching actions during machine stop sequences
  • Creating timed shutdown functions where outputs need a selectable delay between 0.5 and 30 seconds
  • Providing relay-based control for single-channel or two-channel input devices in machine control panels
  • Supervising step mats used to detect operator presence in hazardous machine access areas
  • Monitoring volt-free sensor contacts within protective control circuits
  • Acting as a central switching unit in packaging, conveying and production equipment with guard interlock arrangements
  • Adding feedback loop monitoring to help verify the status of external contactors in control systems
  • Integrating into factory automation panels where a 115 V AC control supply is required
  • Supporting machine sections that need separate immediate and delayed output contacts from one compact DIN-rail device
  • Using as a basic guard monitoring module for retrofit or replacement projects on existing industrial equipment

This content has been produced using multiple sources. EU Automation takes no responsibility for the accuracy of this information. Always consult the original equipment manufacturer for the most up to date instructions and information.

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