HR510

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The Heidenhain HR510 is a portable electronic handwheel designed for intuitive manual axis control on compatible Heidenhain compact straight-cut controls. It provides convenient axis selection (up to five axes), traverse direction selection, and three preset feed-rate steps to support accurate set-up, positioning, and jog operations directly at the machine. The HR510 also includes dedicated keys for actual-position capture and selectable machine functions, along with an emergency stop button and two 24 V permissive buttons for operator control. A robust, ergonomic housing with magnetic holding pads allows the unit to be securely positioned on the machine as required, and its snap-on key system enables key symbols to be adapted to different machine configurations.
Specification Description
Manufacturer Heidenhain
Part Number HR510
Alternative Part Number HR510
Product Type Portable electronic handwheel (manual pulse generator)
Intended Use Manual axis jogging and machine function operation on compatible Heidenhain compact straight-cut controls (e.g., TNC 128 installations)
Key Functions (typical) Axis selection (up to 5 axes), actual-position capture, traverse direction, and three preset feed rates
Additional Machine Function Keys Three assignable function keys for machine functions (implementation dependent on machine builder)
Start/Stop & Spindle Keys Versions available with NC start/stop and spindle start/stop key layouts (depending on key set fitted)
Emergency Stop Integrated emergency stop button
Enabling Switches Two permissive (enable) buttons, 24 V
Mounting / Holding Magnetic holding pads for quick placement on the machine
Key Style Snap-on keys (symbols can be changed by replacing key caps)
Approx. Mass ≈ 0.6 kg
Degree of Protection IP54 when properly installed as part of the system
Connection Method Connects to the control via a dedicated HR handwheel cabling arrangement (handwheel cable plus HR/HRA-to-MC adapter cable; straight or angled adapter variants exist)
Typical Handwheel Cable Option Spiral connecting cable (commonly 3 m variant available, depending on configuration)
Commodity Code (HS) 854420

What is this electronic handwheel used for?

It is a portable electronic handwheel used for manual axis jogging and machine operation inputs on compatible HEIDENHAIN control systems. It enables convenient hand-guided movement for setup tasks such as positioning, alignment and touch-off.

Is it portable or panel-mounted?

This unit is portable. It is designed to be held and used at the machine, with magnetic holding pads to temporarily secure it to suitable metal surfaces.

Which control systems is it typically used with?

It is typically used as a handwheel option on HEIDENHAIN TNC straight-cut control installations (for example, systems where handwheel interfacing is provided as standard on the control side). Please confirm the machine’s specific control and PLC configuration before ordering.

How many axes can be selected from the handwheel?

The handwheel provides keys for selecting up to five axes, allowing the operator to choose the axis to jog directly from the unit.

What operator functions are available on the unit?

Typical functions include actual-position capture, axis selection, traverse direction selection and multiple preset feed-rate selections, plus additional machine-function keys that can be assigned by the machine builder.

Does it include an emergency stop button?

Yes. The portable handwheel includes an emergency stop button and two permissive buttons designed for 24 V circuits, intended to be integrated by the machine builder into the machine’s control logic.

Are the key symbols fixed or can they be changed?

The keys are designed as snap-on keys, so the key caps (and therefore the symbols) can be swapped to match different machine configurations or operator preferences, subject to the correct key set being used.

Does it come with a connection cable?

Cables and adapters are selected to suit the machine installation. Depending on the configuration, you may need a handwheel connecting cable (for example, spiral or straight cable) and an adapter cable from the handwheel interface to the main computer/control cabinet interface.

What should I check on the machine before selecting the cable and adapter?

Check the existing handwheel interface type on the machine, the available connector style (straight or angled adapter), the required overall cable length, and whether the machine is set up for a standard portable handwheel or an enhanced variant. Photos of the existing connectors and the control typeplate details are usually enough to verify the correct cable set.

Is there more than one version of this handwheel?

Yes. There is also a variant often referenced as HR 510 FS, which is used on certain machines with additional integration requirements. The correct choice depends on the machine’s handwheel interface and how the enabling and stop functions are implemented.

What is the approximate size and weight?

It is a compact handheld unit; the mass is approximately 0.6 kg. Dimensional information is typically referenced during panel layout and ergonomics checks, but it is generally sized for one-hand operation.

Can it be used to start or stop machining functions from the handwheel?

It can provide keys commonly used for functions such as NC start/stop and spindle start/stop, but the exact behaviour depends on how the machine builder configured the PLC and the assigned key functions on that specific machine.

  • Manual axis jogging during machine set-up on HEIDENHAIN compact straight-cut controls
  • Fine incremental positioning for precise tool approach to the workpiece
  • Rapid traverse positioning to move axes quickly between set-up points
  • Selecting and switching between multiple machine axes from the handwheel keypad
  • Controlled direction changes for accurate alignment and edge finding operations
  • Capturing and confirming actual machine positions during set-up and inspection steps
  • Assisting with workholding and fixture alignment by “feeling” into position via the handwheel
  • Operator-controlled positioning for tool-setting and measurement routines on compatible machines
  • Quick manual intervention for proving-out new machining programs at low feed increments
  • Performing repeated set-up movements using preset feed-rate selections for consistent handling
  • Portable operator access for machines where panel access is limited or the work zone is large
  • Supporting commissioning checks by enabling smooth, predictable manual motion of individual axes

This content has been produced using multiple sources. EU Automation takes no responsibility for the accuracy of this information. Always consult the original equipment manufacturer for the most up to date instructions and information.

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