5SY4102-8

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The Siemens 5SY4102-8 is a compact 1-pole miniature circuit breaker from the SENTRON range, designed for dependable overcurrent and short-circuit protection in industrial distribution boards and control panels. Rated at 2 A with a D tripping characteristic, it is well suited to circuits with higher inrush currents, while its 10 kA breaking capacity supports demanding installation environments. The unit is intended for 230/400 V applications and features a slim 18 mm-wide housing, quick-fit mounting and a 70 mm mounting depth, making it a practical choice where panel space is limited. With touch-protected terminals, combined top and bottom terminals, and compatibility with supplementary accessories, the 5SY4102-8 is a strong option for machine building and general industrial electrical assemblies.
Specification Description
Manufacturer Siemens
Part number 5SY4102-8
Alternative part number 5SY41028
Product type Miniature circuit breaker
Series / basic type 5SY4
Pole configuration 1-pole
Rated current 2 A
Tripping characteristic D curve
Rated operational voltage 230 V AC single-phase / 400 V AC multi-phase
Voltage type AC; datasheet also references DC performance values
Supply frequency 50/60 Hz
Breaking capacity to EN 60898 10 kA
Switching capacity to IEC 60947-2 35 kA
DC switching capacity to IEC 60947-2 15 kA
Breaking capacity to UL 1077 / CSA C22.2 No.235 5 kA AC
Operating voltage at DC Up to 72 V DC
Insulation voltage 250 V AC single-phase / 440 V AC multi-phase
Energy limiting class Class 3
Degree of protection IP20 with connected conductors
Mounting method Quick assembly system for DIN rail installation
Mounting position Any
Installation depth 70 mm
Dimensions 90 mm height x 18 mm width x 76 mm depth
Modular width 1 module
Net weight Approx. 151 g
Terminal type Screw-type terminals with combined top and bottom terminals
Tightening torque 2.5 to 3.5 N·m
Solid conductor size 0.75 to 35 mm²
Stranded conductor size 0.75 to 35 mm²
Fine-stranded conductor size with ferrule 0.75 to 25 mm²
AWG conductor range AWG 18 to 4
Power loss 1.2 W per pole in warm operating state
Rated current at 40°C 1.9 A derated value
Ambient operating temperature -40 °C to +70 °C
Storage temperature -40 °C to +75 °C
Humidity reference Maximum 95% to 55 °C, maximum 55% to 70 °C, maximum 35% to 75 °C
Vibration resistance According to IEC 60068-2-6
Environmental test cycles 6 cycles according to IEC 60068-2-30
Mechanical endurance Typical mechanical operating life of 10,000 to 20,000 switching cycles depending on datasheet revision
Touch protection Yes
Neutral conductor switching No
Sealing option Sealable
Material properties Halogen-free and silicon-free
Additional device compatibility Supplementary devices can be installed
Main switch suitability Suitable for main switch applications in accordance with EN 60204-1
Overvoltage category III
Pollution degree 3
Typical application Designed for mechanical engineering and industrial electrical distribution applications

What type of device is this?

This is a miniature circuit breaker designed for low-voltage electrical distribution. It is a 1-pole unit rated at 2 A and is intended for use in applications where controlled overcurrent protection and reliable disconnection are required.

What is the rated current of this breaker?

The breaker is rated at 2 A for AC operation. That makes it suitable for low-current circuits where a compact protective device is needed.

What voltage is it designed for?

It is designed for 230 V single-phase AC systems and 400 V multi-phase AC systems. Datasheet information also identifies the device as suitable for AC/DC voltage types, which can be useful when reviewing panel compatibility.

What does the D tripping characteristic mean?

A D-curve breaker is intended for circuits with higher inrush currents than standard domestic loads. In practice, that means it is often considered for equipment such as certain motors, transformers or other inductive loads where a brief start-up surge is expected.

What is the short-circuit breaking capacity?

The device has a rated breaking capacity of 10 kA according to EN 60898. Siemens data for 5SY4102-8 also lists switching capacity values of up to 35 kA according to IEC 60947-2 and 15 kA for DC according to IEC 60947-2, depending on the standard and application context being referenced.

How much space does it take up in a panel?

It occupies 1 modular width unit and measures approximately 90 mm high, 18 mm wide and 76 mm deep, with an installation depth of 70 mm. This makes it suitable for compact DIN rail assemblies where space efficiency matters.

How is it mounted?

The breaker uses a quick assembly system for mounting and is designed for installation in any mounting position. That gives flexibility when laying out switchboards and control panels.

What cable sizes can be connected?

The terminals can accept solid conductors from 0.75 mm² to 35 mm², stranded conductors from 0.75 mm² to 35 mm², and finely stranded conductors with end treatment from 0.75 mm² to 25 mm². The coded AWG range is 18 to 4.

What tightening torque should be used for the terminals?

The screw-type terminals are specified for a tightening torque of 2.5 to 3.5 N·m. Using the correct torque helps achieve a secure electrical connection and consistent installation quality.

Can this breaker be sealed?

Yes. The device is listed as sealable, which can be useful in installations where the operating position should be restricted or visibly secured.

Does it support supplementary accessories?

Yes. Siemens lists this breaker as able to accommodate supplementary devices, which can be useful when building out a modular protection arrangement in a control cabinet.

What environmental conditions is it designed for?

Recent datasheet versions indicate an operating ambient temperature range of -40 °C to 70 °C and a storage range of -40 °C to 75 °C. The device is also listed with vibration resistance data according to IEC 60068-2-6, which is helpful for industrial environments.

  • Protecting low-current single-phase control circuits in industrial panels
  • Providing overcurrent protection for machines with high inrush characteristics, where a D-curve breaker is preferred
  • Isolating and safeguarding auxiliary power feeds within manufacturing equipment
  • Supporting branch circuit protection for control cabinets in mechanical engineering applications
  • Protecting transformers, solenoids and other inductive loads that can draw a brief start-up surge
  • Use in OEM machine builds where a compact 1-pole miniature circuit breaker is required
  • Adding circuit protection to automation enclosures, switchboards and distribution assemblies
  • Helping separate and protect individual loads within factory electrical installations
  • Suitable for panel builders needing a narrow DIN-rail mounted breaker for 230/400 V systems
  • Used in industrial environments where dependable protection for a 2 A circuit is needed

This content has been produced using multiple sources. EU Automation takes no responsibility for the accuracy of this information. Always consult the original equipment manufacturer for the most up to date instructions and information.

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